Electric Roller

Mục lục
With the industrial age 4.0, businesses are planning to invest in infrastructure and promote automation in factories. With the product lines of conveyors, rollers are commonly used in the assembly of electronic components, automobiles, food, beverages and transportation. Many companies are looking to automate and upgrade old conveyor and roller systems to achieve high efficiency and lower costs.


Understanding the urgent needs of customers, Intech Group cooperates with Kyowa - Japan to distribute electric roller product lines in Vietnam. Electric rollers (motor rollers) are 24v electric rollers, a new generation of rollers for use in roller conveyor applications or in intelligent drive systems, allowing easy control Adjust specific conveyor variables such as speed and direction of rotation. Electric rollers were developed when the era demanded lower carbon emissions in industry, more energy saving, environmental safety and smarter requirements in production.

Rollers use suitable electronic control devices, composed of gearless motors and intelligent drives, specially oriented to control, move, store and protect the product. during production, sorting and storage. Electric rollers are designed and engineered to offer the most comprehensive range and offer versatility, reliability and performance.


 

Quality characteristics of electric roller:

 
  • High efficiency synchronous motor construction: with higher conversion efficiency than general AC motor. Under the same load condition, the electrical energy can be saved by 32% compared with the AC motor. In the case of no-load, power savings are up to 47%.
  • Safe operating voltage: With the internal motor operating voltage there is no risk of electric shock due to the lower operating voltage, the reliability of the electric rollers is enhanced.
  • Intelligent driver, adjustable speed
  • High hardness and high wear resistance to ensure the service life of electric roller
  • Maximize load movement flexibility with motorized rollers.
  • Can work continuously for many hours

Electric rollers replace elements of conventional systems, which makes additional mechanical components such as motors, chains or drive shafts redundant.

Transfer speeds of up to 1.3m/s dramatically increase product throughput, allowing for precise, flexible speed and direction adjustment. That optimizes material flow and ensures maximum productivity. The electric roller runs quietly and with little noise, ensuring reliability for high performance.
 

Electric roller product lines:

 

SENERGY-Ai

SENERGY-Ai is connected to an external controller of your choice. The Hall-effect signals are digitally encoded by a microcontroller inside the motor, making it possible to communicate with an external controller via only one signal pin. Also through this signal pin, the microcontroller will provide full parameters of the component code of the roller: diameter, gear box, product line, motor temperature.... The external controller has can read and analyze all this data for many functions such as precise speed and position control, accurate and complete diagnosis of states: SENERGY-Ai is the world's first motor roller use the powerful M8-4pin connector, which will
Overheat, over current, over voltage... It helps a lot for predictive maintenance.

Product information:
 
  • CE Compliant, RoHS Compliant, IP54 . Compliant
  • ETL certified according to UL standards.
  • Pipe Material: Steel, Galvanized Steel/Stainless Steel (SUS304)
  • Roller diameter: 48.6 mm, 50.0 mm, 57.0 mm, 60.5 mm
  • Roller Length .Min:
  • Roller Length .Max: 1000 mm
  • Cable length: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)
  • Operation: 0.5 secON / 0.5 secOFF cyclic (minimum)
  • CE Compliant, RoHS Compliant, IP54 . Compliant

Specifications:
 

PGD ​​/ PGD-Ai

Product information:
 
  • CE certified, RoHS compliant, IP54 . certified
  • ETL certified according to UL . standard
  • Assembly: M5 x 7 mm
  • Shaft Diameter: 16 mm
  • Buckle: 5 x 5 x 25 mm
  • Cable length: 600 mm (SENERGY motor) / 1000 mm (SENERGY-Ai motor)
  • Motor connection: JST (SENERGY motor) / M8-4pin (SENERGY-Ai motor)
  • Operation: 0.5 sec ON / 0.5 sec OFF cyclic (minimum) or rated continuous

Specifications:

Pallets / Pallets-Ai

Product information:
 
  • CE certified, RoHS compliant, IP54 . rated
  • ETL certified according to UL . standards
  • Pipe material: Thin steel, galvanized steel / Stainless steel (SUS304)
  • Roller diameter:60.5 mm, 76.3 mm
  • Pipe length .Min: 450 mm
  • Tube length. Max: 1800 mm
  • Cable length: 500 mm (Pallet) / 900 mm (Pallet-Ai)
  • Motor connector: JST (Pallet) / M8-4pin (Pallet-Ai) or rated continuous
  • Operation: 1.0 secON / 1.0 secOFF cyclic (minimum)

Specifications:
 

Drive controller:
 

EQUBE: Simple Drive Control

Device Information:
 
  • Device code: E-Qube-N, E-Qube-P, E-Qube-Ai-P (For SENERGY-Ai motor only)
  • CE certified, RoHS compliant
  • Only execute ECO . mode
  • LEDs indicate power, run, reverse and fault
  • Set 32 ​​fixed speeds using DIP switch settings
  • 3-stage speed selection via signal input
  • Run the engine forward or reverse
  • Dynamic brake
  • PI regulator (speed stability control)
  • Acceleration timer / 16 states of acceleration / deceleration time can be set from 0-2.5 seconds by setting DIP switch

Specifications:
 

EZQUBE: Multi-drive drive control

Device Information:
 
  • Device code: E-Qube-N, E-Qube-P
  • CE certified, RoHS compliant
  • Works in both modes, ECO and BOOST
  • Error LEDs
  • Set 31 fixed speed states corresponding to the status of the DIP switch
  • Selection of 3 speed modes via input signal setting
  • Set input speed by analog signal 0-10V
  • Engine running forward or reverse
  • Selectable braking methods - Braking, Free spin (No brake), Servo Locking Brake
  • PID regulator (speed stability control)
  • Acceleration timer / 16 states of acceleration / deceleration time can be set from 0-2.5 seconds by setting DIP switch

Specifications:
 

IQZONZ: ZPA Drive Control

Device Information:
 
  • Device code:IQ-Zonz
  • CE certified, RoHS compliant
  • Singulation and Train modes
  • Two clusters of ZPA (Zero pressure accumulation)
  • No configuration required for specific ZPA
  • IQ-Tool software to change parameters, such as speed, acceleration/deceleration timer, direction or ZPA mode
  • Detect engine failure

Specifications:
 

Modern technology, unique production lines, wide product range, large production capacity, rigorous testing of materials are the main advantages of Intech Group. Our products are used in many industries and logistics. Intech Group meets the highest requirements in terms of product quality, increasing productivity and creating efficiency for business operations.

 

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