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Automotive parts production line

Mục lục
The continuous growth of the automotive industry and the increasing demand mean that the requirements for production processes are increasing rapidly. To meet this trend, production machinery needs to operate perfectly and very efficiently. Automated lines are widely used to improve work efficiency. As a supplier of conveyors and automation systems in the industry, we will advise and design lines that meet the essential needs of customers.
 

The automotive components production line includes:


1- Enkei conveyor system to supply rims to 7 processing machine clusters.

Each machine cluster includes: 2 Okuma LCS-25-AW-R CNC lathes, 1 Fanuc α-T14iE hole processing machine and 1 Fanuc M-710ic/40 gripper robot.

2- The rim from the casting machine will go through the stages of cold processing, checking for deviation, engraving codes... These stages are automated by the Intech conveyor system controlled by PLC.

3- Some sub-stages still use support workers. However, the automation level is still 98%.

4- The closed conveyor system helps transport the rim and return the tray to the supply position.
 

Components:


Enkei conveyor system is divided into 3 main types:

1- Belt conveyor: (41 sets)
2- Roller chain conveyor: (20 sets)
3- Free roller system: (03 sets)

In addition, the system also includes:

4- Stoper cluster: (40 sets)
5- Pusher cluster: (12 sets)
6- RFID code reader (10 sets), sensor, PLC, control cabinet, operation screen...
 

Application:


Using a conveyor system combined with robots helps increase work efficiency (>200% productivity). Meet the requirements of automation and quality assurance.

Intech creates smart flow applications, by combining the conveyor system with an intelligent control system to help products circulate continuously. The result is a controllable process, standard flow, minimizing the work in progress.

Intech's efficient solutions with low operating costs. Due to the compact design, there are fewer production disturbances, less maintenance and longer service life. Higher speeds and capacities reduce the cost per unit of production.
 

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