Mục lục
In the context of the boom of e-commerce and the increasing complexity of the global supply chain, the logistics industry is facing great pressure to optimize the process of storing and distributing goods. Traditional warehouse systems, with wide forklift aisles and manual loading and unloading methods, can no longer meet the requirements of increasingly high storage density and high processing speed.
These limitations lead to wasted warehouse space, reduced operational efficiency and bottlenecks in the supply chain. To thoroughly solve these problems, a breakthrough solution has been born: Robot Shuttle. This is a modern automation technology that not only helps maximize storage space but also significantly speeds up the process of loading and unloading goods, opening a new era for the logistics and warehousing industry.
These limitations lead to wasted warehouse space, reduced operational efficiency and bottlenecks in the supply chain. To thoroughly solve these problems, a breakthrough solution has been born: Robot Shuttle. This is a modern automation technology that not only helps maximize storage space but also significantly speeds up the process of loading and unloading goods, opening a new era for the logistics and warehousing industry.
What is Robot Shuttle?
Robot Shuttle (Robot Pallet Shuttle) is a smart automatic Shuttle vehicle that moves on special rails in the warehouse racking system to load, unload and store pallets. As the heart of the Radio Shuttle racking system, this robot helps maximize warehouse space, increase the speed of import and export of goods and save labor costs effectively.
Basic structure of Robot Shuttle
Robot Shuttle is made up of 8 main parts, helping it operate efficiently and safely in the warehouse environment:
1 - Pallet lifting and lowering cluster: This is the mechanism that helps the robot lift and lower pallets, ensuring that the picking and placing of goods takes place accurately.
2 - Lithium battery cluster: Provides the main power source, allowing the robot to operate continuously at high efficiency.
3 - Guide wheel cluster: This part coordinates to help the robot move stably on the rail, helping to keep the robot in the right direction.
4 - Drive wheel cluster: Creates thrust to help the robot move
5 - Safety sensor: Detects obstacles or people so that the robot automatically stops, ensuring safety for everyone around.
6 - Distance sensor: Measures the distance to objects, helping the robot move smoothly and avoid collisions.
7 - Pallet check sensor: Checks the position and status of the pallet, ensuring the robot operates on the right target.
8 - Emergency stop button: A physical button placed on the robot body, allowing people to stop the device immediately when there is a problem.
These components work together smoothly, helping the Robot Shuttle operate effectively, automating the storage and import-export process in the warehouse.
Outstanding features of the Robot Shuttle
The Robot Shuttle is an automatic device designed to move on warehouse shelves, specializing in importing, exporting and unloading goods.
The outstanding features of this type of robot include:
- Increased storage density: Shuttle Robot helps to maximize storage space on the Radio Shuttle shelf system, allowing high-density storage of goods, surpassing traditional warehouses.
- Smart operation: Robots can be controlled by Wi-Fi waves and warehouse management software (WMS), similar to AGV autonomous robots. In addition, remote control is also very popular because of its convenience and ease of use.
- Flexible in the process: Pallet Shuttle Robots can operate independently and are programmed to run on all automatic warehouse shelf lanes. In particular, the robot supports both popular import and export modes, LIFO (Last-In, First-Out) and FIFO (First-In, First-Out), meeting a variety of warehouse management needs.
- High durability: The device is capable of stable operation even in harsh cold storage environments with temperatures up to -30°C.
- Easy to use: Users can simply control the vehicle with a remote control, combined with an LED screen that displays information in multiple languages.
Basic operating principle of Robot Shuttle in high-density storage systems
Robot Shuttle acts as a core component of the Pallet Shuttle racking system to automate the import and export process.
- Receiving Pallets: The forklift brings the pallet containing the goods to the head of the racking lane. Here, the Shuttle robot is ready to receive.
- Moving into the rack: The robot will automatically move inside the racking lane, carrying the pallet. The robot uses sensors to determine where to place the next pallet.
- Placing Pallets: When reaching the determined empty position, the Shuttle robot will lower the pallet and then automatically return to the head of the racking lane to receive the next pallet.
- Exporting Pallets: When it is necessary to pick up goods, the forklift will place the Shuttle Robot in the corresponding racking lane. The robot moves deep inside, lifts the pallet up and brings it out so that the forklift can take it away.
Operating principle of Robot Shuttle in high density storage system
Comparing Robot Shuttle with traditional forklift
| Criteria | Robot Shuttle | Traditional Forklift |
| Nature | Automatic equipment, operating on rails | Industrial vehicle driven by a driver |
| Storage density | Very high, maximizing space utilization | Low, requiring aisles for forklifts |
| Efficiency | High, operating continuously 24/7 | Limited, dependent on operator |
| Safety | Very high, minimizing work accidents | High risk due to human error |
| Investment cost | High | Low |
| Flexibility | Good, suitable for FIFO/LIFO | Good, can move to many places |
| Main applications | High-density, high-volume warehousing | Multi-purpose, low/medium-volume warehousing |
| Environment | Works well in cold storage | Limited, less efficient in cold storage |
| Labor requirements | Almost no direct human required | Operator required |
Outstanding benefits of Robot Shuttle
Robot Shuttle offers many outstanding benefits, especially in modern warehouse systems:
- Optimize storage space: With the ability to operate on rails and automatic shelves, Robot Shuttle allows for high-density pallet storage, maximizing warehouse height and area.
- Increase efficiency and speed: The automation system helps to process goods quickly, reduce waiting time and meet the fast delivery needs of e-commerce.
- Reduce labor costs: Operating independently or remotely, Robot Shuttle reduces dependence on manual labor, saving long-term costs.
- High precision: Thanks to the integration of sensors and management software, the robot ensures accurate picking and storing of goods, minimizing errors.
- Superior safety: Safety sensors and emergency stop buttons reduce the risk of accidents, creating a safer working environment.
- Flexible and stable: Supports LIFO/FIFO mode and works well in harsh conditions (such as -30℃ temperature), suitable for many types of warehouses.
- Scalability: Easy to integrate and upgrade in smart warehouse systems, adapting to growth needs.
Practical applications of Shuttle Robot
Shuttle Robots are widely used in many different industries, especially those that require high storage density and fast import and export speed. Here are some common practical applications:
1. Food and beverage industry
Shuttle Robots are very suitable for this industry because of their ability to operate in cold storage and frozen storage environments. They help optimize the storage of perishable items such as milk, meat, ice cream, beverages, while ensuring a FIFO (first in, first out) cycle to effectively manage product shelf life.
2. Pharmaceutical and medical industry
Pharmaceutical warehouses need to strictly comply with temperature regulations and batch management. Robot Shuttle allows for organized, precise storage of goods and minimizes the risk of contamination thanks to automation. The system makes it easy to retrieve specific batches when needed.
3. Manufacturing and heavy industry
In factories producing components, auto parts or mechanical products, Robot Shuttle is used to store pallets containing raw materials or finished products. This helps optimize storage space and ensure a continuous flow of materials from the warehouse to the production line.
4. E-commerce
With the boom of e-commerce, distribution centers need to process millions of orders every day. Robot Shuttle helps speed up order processing, especially orders with many small items. They support fast storage and delivery, meeting customers' urgent delivery requirements.
Intech Group: Providing breakthrough Robot Shuttle solutions for smart warehouses
Robot Shuttle has become an indispensable part in building smart warehouses in the future. It is a strategic investment that helps businesses optimize processes, improve performance and create sustainable competitive advantages in the market.
In order not to be left behind, businesses need to proactively learn and invest in this technology. Let Intech Group accompany you on the journey of automation. We are proud to be the leading unit providing high-quality Robot Shuttle solutions, suitable for all your needs.
Contact Intech Group for advice and ordering:
- Hotline: 0966 966 032 or 0983 113 387
- Email: info@intech-group.vn
- Address: Lot 6, Lai Xa Industrial Park, Tay Tuu Ward, Hanoi City
