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Labor and costs have always been a difficult problem for businesses in recent years. Improving techniques and technology, especially the use of lifting conveyors, is an essential solution to optimize production efficiency. Intech lifting conveyors with a variety of designs and models are optimized for use, helping businesses:
What is a lifting conveyor?
A lifting conveyor (Cargo Lifting Conveyor) is a cargo transport device that can adjust the height during operation, helping to move goods from high to low and vice versa easily. This is the optimal solution for businesses that need to transport goods in both directions to help shorten transportation time.
Basic structure of the lifting conveyor:
The lifting conveyor is made up of the following main and auxiliary parts:
- Conveyor belt: Smooth, rough or V-ribbed, T-ribbed belt. Belt material is usually made of PVC or rubber with durability, load-bearing, scratch and peeling resistance. Belt length from 2 - 8m
- Conveyor frame: Made of anti-rust steel, stainless steel. The bearing bar helps the conveyor not to deviate during operation. The surface is powder coated to ensure durability and aesthetics.
- Speed reduction motor system: Assembled at the beginning or middle of the conveyor. Voltage: 1 phase/3 phase.
- Power: 2-5.5 Kw.
- Roller: Made of stainless steel or stainless steel. Diameter from 160mm-400mm.
- Electrical cabinet: Integrated inverter, sensor, PLC helps the conveyor operate smoothly from 10-20 m/min.
- Lifting equipment: Hydraulic winch mechanism, winch control motor. Lifting angle up to 45 degrees.
- Auxiliary parts: 2-side barriers guide the product to the right space on the conveyor surface, avoiding falling out, ensuring safety for goods. 2-end barriers help fix goods during transportation. Convenient up and down control buttons, easy speed adjustment.
- Wheel system helps move the conveyor easily.
Classification of lifting conveyors
To meet the diverse needs of customers, lifting conveyors are classified into many types with specific characteristics and applications:
- Fixed lifting conveyors:
- Fixed installation: Arranged at a certain location in the factory, warehouse, convenient for transporting goods up and down trucks, containers.
- Suitable for many different scales and usage needs.
- Advantages: Reasonable price, simple structure, easy maintenance.
- Mobile lifting conveyor:
- Integrated wheels: Helps move flexibly to any location in the factory, warehouse.
- Suitable for many spaces and diverse transportation needs.
- Advantages: Convenient, easy to use, suitable for areas that frequently change working positions.
- Z-shaped lifting conveyor:
- Unique Z-shaped design helps lift and lower goods both vertically and horizontally.
- Applied to effectively transport goods up and down high floors in the factory.
- Advantages: Saves space, optimizes working space.
Advantages of using lifting conveyors:
Lifting conveyors are the optimal solution for businesses that need to transport heavy goods from high to low and vice versa. With many outstanding advantages below:
- Increase transportation speed, optimize efficiency:
- Optimized design helps move goods quickly from high to low and vice versa, saving time and effort for operators.
- Automate the transportation process, eliminate manual operations, improve work productivity.
- Minimize congestion during transportation, ensure production progress and on-time delivery.
- Flexible and easy to use:
- The flexible wheel system helps the conveyor move easily to any necessary location in the factory or warehouse.
- Simple structure, easy to install and operate, does not require high technical expertise.
- The height and tilt can be adjusted to suit each terrain and specific usage needs.
- Improve efficiency and save costs:
- Minimize operating labor, save labor costs.
- Limit material loss and damage during transportation, improve efficiency.
- Less damage, simple maintenance, save repair and maintenance costs.
- Safe and reliable:
- Safe braking system ensures stable operation of the conveyor and does not slide downhill.
- Sturdy structure, high load capacity, ensuring safety for users and goods.
- Smooth operation, low noise, environmentally friendly.
Disadvantages of lifting conveyors
In addition to the outstanding advantages, lifting conveyors also have some disadvantages to note:
- Higher investment costs compared to traditional transportation methods such as forklifts, trolleys, ...
- Installation and maintenance costs are also higher due to more complex structures.
- Lifting conveyors require a certain area for installation and operation. Moving conveyors in narrow spaces can be difficult.
Applications of lifting conveyors:
Lifting conveyors are an effective transportation solution for many manufacturing, warehousing, logistics, etc. industries. Here are some typical examples:
- Transporting goods to trucks and containers:
Lifting conveyors help move goods in bags and cartons from the ground to trucks or containers quickly, safely and labor-saving. This solution is especially effective for transporting goods with large volumes and quantities.
- Transferring goods between floors:
Lifting conveyors are used to transport goods from the 1st floor to the 2nd floor or higher in factories and warehouses. Thanks to that, moving goods becomes easier, saving time and effort, while ensuring safety for workers.
- Moving goods between areas:
This equipment helps to transport goods from one warehouse to another, from one location to another in the factory flexibly and efficiently. This solution optimizes the transportation process, minimizes waiting time and improves work productivity.
- Supporting stages in the production line:
The conveyor is integrated into the production line to transport raw materials and finished products between production stages, contributing to process automation, improving efficiency and product quality.
Instructions for effective maintenance of lifting conveyors, increasing their lifespan and optimizing their performance
No matter how high quality the lifting conveyor is manufactured, it still needs to be maintained periodically to ensure smooth, efficient and safe operation. Here are some golden tips to help you maintain the lifting conveyor most effectively:
- Lubricate the motor properly and regularly:
- Lubricating the motor properly and regularly plays an extremely important role in conveyor maintenance.
- Use the appropriate grease according to the manufacturer's recommendations. Grease should be applied periodically according to the instructions for use, or at least once a month.
- Fully lubricate moving parts such as bearings, gears, conveyor chains, etc. to reduce friction, increase lifespan and ensure smooth operation.
- Clean the conveyor regularly:
- Lifting conveyors operate in many different environments, easily accumulating dirt and impurities. Regular cleaning of the conveyor belt will help remove dirt, prevent rust and ensure efficient transport.
- Use a soft cloth and a suitable cleaning solution to clean the conveyor belt. Avoid using strong detergents that can damage the paint or rubber layer of the conveyor belt.
- Clean other parts such as the frame, rollers, conveyor chains, etc. to ensure smooth operation of the system.
- Check and adjust the tension mechanism:
- Tension is an important factor affecting the durability and efficiency of the conveyor belt. It is necessary to periodically check and adjust the tension mechanism to ensure that the belt is properly stretched, not loose or too tight.
- Use a specialized tool to adjust the tension. Refer to the manufacturer's instructions for accurate adjustment.
- Check the conveyor belt regularly to detect signs of damage such as wear, cracks, rust, etc. and replace it promptly if necessary.
- Maintenance of other parts:
- In addition to the main parts such as the engine, conveyor, chain, etc., it is necessary to pay attention to maintaining other parts such as rollers, bearings, frames, bolts, etc.
- Lubricate moving parts with suitable grease.
- Check and tighten bolts and screws periodically to ensure safety.
- Clean electrical parts such as motors, control cabinets, etc. to ensure stable operation.
- Use the conveyor properly:
- Do not overload the weight on the conveyor.
- Do not use the conveyor to transport sharp materials, which can damage the conveyor.
- Turn off the power when not using the conveyor for a long time.
Update the latest price quote for lifting conveyors
The price of lifting conveyors can vary depending on many factors such as size, load capacity, material, etc. At the same time, it also depends on the market, place of purchase, and the special features you need for the specific application.
For the most detailed and accurate information about the price of lifting conveyors, customers can contact Intech for advice and the best quote. We can provide a specific quote based on your requirements and specifications.
Introducing Intech Group's lifting conveyor lines
Intech Group is a reputable supplier of lifting conveyors in Vietnam with a variety of designs, meeting all transportation needs of customers. Below are some typical types of lifting conveyors:
- IT5110 lifting conveyor series:
IT5110 Conveyor belt is a type of conveyor to transfer goods to the container, using a belt conveyor to bring goods up and a roller to move goods deep into the container.
| General Specifications | Max load | 50 kg/m |
| Max speed | 10 - 18 m/min | |
| Height Min. ÷ Max | 500 ÷ 2500 mm | |
| Transmission | Voltage | 3 pha / 1 pha |
| Engine type | Gearbox motor | |
| Transmission type | Lead screw, hydraulic cylinder, cable | |
| Material | Frames | Painted steel, galvanized steel, stainless steel |
| Seamless folding roller | Galvanized steel, stainless steel | |
| Belt | PVC, PU, belt nhám… |
- IT5210 lifting conveyor series:
IT5210 conveyor is a type of conveyor that moves goods up or down according to the adjustable tilt angle by hydraulic cylinder.
| General Specifications | Max load | 50 kg/m |
| Max speed | 10 - 18 m/min | |
| Height Min. ÷ Max | 100 ÷ 2500 mm | |
| Transmission | Voltage | 3 pha / 1 pha |
| Engine type | Gearbox motor | |
| Transmission type | Lead screw, hydraulic cylinder, cable | |
| Material | Frames | Painted steel, galvanized steel, stainless steel |
| Seamless folding roller | Galvanized steel, stainless steel | |
| Belt | PVC, PU, belt nhám… |
Contact Intech Group to install quality mobile lifting conveyors
With many years of experience in the field of providing lifting conveyors, Intech Group is confident in bringing customers high quality products, competitive prices and professional services. We have a team of experienced technicians, always ready to advise and support customers in choosing the most suitable product for their needs.
Contact Intech Group now for detailed and preferential lifting conveyor quotes:
- Address: Lot 6, Lai Xa Industrial Park, Tay Tuu Ward, Hanoi City
- Phone: 0966 966 032
- Email: info@intech-group.vn
