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The manufacturing industry has long relied on conveyor systems, mainly because they tend to minimize material handling and human contact, while making the overall manufacturing process much more efficient and safer. Mini conveyors are designed to transport light items and small parts easily, while saving operating space
What is a Mini Conveyor?
Mini Conveyors are manufactured in small sizes, used to move small, light parts safely and efficiently. Mini conveyors may have shorter belt widths and lengths than regular conveyors. But mini conveyors are trusted and appreciated for their ability to handle light product movements quickly and flexibly.
Mini conveyors are highly appreciated products and are commonly used in various large and small manufacturing units. With limited factory space, it is still possible to use conveyor belts in the production line to improve production efficiency and reduce labor costs. With a compact design that takes up little space, it shows the convenience of this type of conveyor belt.
Structural features of Mini conveyor belts:
- Sturdy conveyor frame made of stainless steel, steel, aluminum profiles
- Conveyor belts made of PVC, PU
- Conveyor belt widths are 10mm, 20mm, 50mm, 100mmm, 200mm, 250mm, 300mm, 350mm and 400mm.
- Conveyor belt length from 360-5000 (mm)
- Load capacity up to 70Kg
- Fast transport speed: 25-100m/min
- 25W/220V gear motor.
- Stepless speed controller.
- Optical sensor detects products.
- Chain drive.
- SUS belt support plate and chain box.
- Low transmission to meet speed requirements
With a compact structure, the mini conveyor is easy to integrate into many production lines
Advantages of mini conveyor:
- The main body of the mini conveyor system is mainly made of aluminum profiles. Therefore, it creates a lightweight structure for the entire equipment.
- The mini conveyor system can solve many problems related to limited space or moving small, delicate parts.
- Compact size, light weight, easy to move, suitable for all spaces, suitable for many working environments
- The small conveyor can move in 2 flexible directions
- The mini conveyor system generally has low noise and runs quite smoothly.
- Stable operation, continuous operation for many hours
- A small conveyor has adjustable speed, and the tension of the conveyor belt can also be adjusted.
- These conveyors are usually simple in structure, which ultimately makes the maintenance and servicing of the equipment relatively easy and convenient.
Basic Features of Mini Conveyors
Here are the outstanding features when buying mini conveyors:
- Short delivery time:
Small conveyors are easy to install, so they can be done very quickly, so the delivery time can reach a maximum of 5 to 7 days.
- Low price:
You can easily find a small conveyor system at a fairly cheap price. The reasonable structure proves the small conveyor cost. Thus, it reduces a lot of costs for customers.
- Diverse choices
A small conveyor system can be easily customized according to your needs. Therefore, it can meet a wide range of needs. In addition, optical or photoelectric sensors can also be installed on small conveyors, thus realizing more efficient automatic control.
- Small Conveyor Design for High Productivity
The conveyor has a compact design but high transmission speed, making product handling quick and easy. Mini conveyors can operate continuously for many hours with high stability, helping to increase production efficiency. Mini conveyors have a small design but the handling capacity is no different from large conveyor systems.
How to choose an effective Mini conveyor system
The process of customizing a mini conveyor system requires compliance with the following details:
- Before you proceed with anything else, it is important to consult the type of mini conveyor system. Mini conveyors come in many different shapes, styles, and specifications. For example, if you are completely focused on optimizing space, you need to choose a device with an internal DC motor.
- Second, you must know where you will require side panels and supports (support feet).
- Next, the specific dimensions of the mini conveyor need to be determined. For example, it is essential to know the width of the conveyor and the length of the conveyor. Furthermore, if you have any general height requirements, you will have to mention them.
- Then, you have to inform your local conveyor engineer about the weight of the goods and the application. Different applications, weight of goods and motor power require different frame and belt materials. However, a small conveyor is mainly ideal for light items.
- Sometimes, it is also necessary to inform about the conveying speed. The general speed usually ranges from 0-10 meters/minute. Also, another essential thing to determine is whether you require the conveyor speed to be adjusted.
- Finally, if there are any additional requirements, you will also need to mention them. For example, some customers may need a counting function in their small conveyor. Therefore, your engineer will have to add sensors to perform this function.
Applications of Mini Conveyors:
- Mini conveyors are used to move small and light products in many industries such as food, pharmaceutical, cosmetics, etc.
- Medical companies that produce small medical parts and products, from syringes to stents, need conveyor solutions that are sized appropriately to transport the items.
- In the life sciences industry, mini conveyors are ideal for moving surgical supplies, respiratory masks, specialty gloves, and many other small and light parts and products.
- Pharmaceutical companies use mini conveyors to transport medicines, trays and bottles, as well as to assist in labeling packaging.
- In the watch manufacturing industry, mini conveyors with a width of 10mm are used
Best material choice for mini conveyors:
- If you need a small conveyor system for general use, it is best to choose PVC conveyor belts, as it has excellent temperature resistance between 30-80 ℃.
- If you need an inclined conveyor, you can use a conveyor with an anti-slip texture. This tends to increase friction, making it suitable for inclined transport.
- If you need a food conveyor, it is important to have a food-grade conveyor. The two best belt materials for this are polyurethane (PU) and polyethylene (PE).
- If you need a small conveyor for any heat or oil resistant application, then PU rubber conveyor belts will be the best choice.
- If you want to keep your conveyor from slipping, ribbed conveyor belts are the right choice for you.
Why should you use Intech Group's mini conveyor?
When purchasing Intech Group's mini conveyor, customers will receive many outstanding benefits thanks to product quality, advanced technology and professional services.
Here are the outstanding benefits of Intech mini conveyor:
1. Compact design, space optimization
Intech's mini conveyor is designed with a compact size (usually less than 5m long, 200-400mm wide), suitable for factories or production lines with limited area. Helps businesses make the most of space, easy to arrange in narrow production areas.
For example: In the electronic components assembly industry, Intech mini conveyor helps save 30-40% of space compared to standard conveyors.
2. High operating efficiency
Flexible transport speed (20-100m/min), equipped with a stepless speed reduction motor or small capacity (25W-2.2KW), ensuring stable operation. Helps increase labor productivity, shorten the time of transporting goods, especially suitable for light products (under 50kg).
For example: In the dry food packaging line, Intech mini conveyor helps increase processing speed by 20-25% compared to manual work.
3. Superior quality and durability
Using high-quality materials such as PVC, PU or rubber that meet international standards (ISO 9001:2015), aluminum profile frame or anti-rust powder-coated steel. Ensuring long-term durability, less damage, reducing maintenance and replacement costs. The belt layer is wear-resistant, suitable for many environments.
For example: In the pharmaceutical industry, Intech's PU conveyor belt has been operating continuously for more than 2 years without needing to change the belt.
4. Flexible customization according to needs
Intech provides mini conveyor design services according to requirements (size, material, tilt angle, sensor integration). Precisely meet the specific needs of each business, from inclined transport, automatic sorting to integration with larger systems.
For example: A small logistics business requires a mobile mini conveyor with wheels, Intech responds quickly within 7-10 days.
5. Save investment and operating costs
Competitive price (PVC about 500,000 VND/m, PU about 1,000,000 VND/m), combined with energy-saving design. Reduce labor costs, save electricity, suitable for small and medium-sized businesses with limited budgets.
For example: A garment factory uses Intech mini conveyors to replace 2-3 workers, saving 20-30 million VND per year.
6. Professional after-sales service
Warranty up to 2 years, lifetime maintenance, 24/7 technical support by a team of experienced engineers. Ensure the conveyor always operates optimally, minimizing the risk of production stoppage, bringing absolute peace of mind to customers.
For example: When the conveyor has a problem with deviation, Intech technicians will come to fix it within 24 hours.
7. Meet international standards and brand reputation
The product is manufactured on a modern production line, strictly inspected, and has been exported to Japan, Europe, and North America. Businesses receive high-quality products, enhancing their reputation when cooperating with international partners who require strict standards.
If you need more specific information or a quote for your industry, please contact Intech directly for detailed advice!
- Hotline: 0966 966 032
- Email: info@intech-group.vn
- Address: Lot 6, Lai Xa Industrial Park, Tay Tuu Ward, Hanoi City
