10 advantages and benefits of conveyor systems
29-03-2022 589
Let’s take a look at all the advantages and benefits of using a conveyor system in detail on how the conveyor system will affect your business.
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Business owners often hear that there are many advantages and disadvantages of using a conveyor system. Most of the benefits of a conveyor automation system are overlooked when considering an investment. Let's take a look at all the advantages and benefits of using a conveyor system in detail on how the conveyor system will affect your business.
Conveyor belts that move materials from place A to place B are a very old conveyor concept. There are many advancements in conveyors, along with PLCs and Sensors. It is beyond imagination when using IOT - Internet of Things. There are many different conveyor systems, and one chooses it depending on the application and expertise in the particular field.
- Flat conveyor
- Gravity roller conveyor
- Motorized or motorized roller conveyors
- Spiral conveyor
- Traction chain conveyor
- Screw conveyor
- Overhead conveyor system
A conveying system is a mechanical component designed to move product with or without an external power source or with little effort by the workforce. Conveyor belts usually have an electric motor (Except for gravity roller conveyors), which drives the vehicle in the conveyor. Then the vehicle moves your parts, components, carton boxes. The media in the conveyor varies depending on the type of conveyor.
- Roller conveyor whose vehicle is Roller.
- Screw Conveyor whose vehicle is Screw.
- Traction chain conveyor whose vehicle is a traction chain
- The rest is the structure and the media rack, and overall the conveyor.
This way, every big job is broken down into small activities. Thus, you know whether you need one or not. If any person is delayed on a job, you need to reconsider whether the job is complicated and time consuming or not done properly.
Conveyor installation reduces and optimizes the actual workforce required for your work. If an operation in the chain is done faster, you can reduce the number of people there. If a task is becoming a bottleneck, you can either increase the workforce at that job or decrease the speed of the entire line. You can determine the optimal workforce for your needs. If there is mass production, the optimal quantity can be determined and production planning can be done.
Reduced manpower results in significant savings in monitoring costs and record keeping costs. It would help to use these resources in some other place of need.
One person in the sequence is asked to perform a repetitive task. This leads to faster speeds over time people gain expertise in doing that task faster. Everyone in the production chain feels comfortable working with the defined task. It leads to better coordination, teamwork and increased throughput with consistent quality.
Working ergonomics ensures that the person has a comfortable operation. When one person does the same task over and over again, fewer mistakes are made. Fewer workplace injuries and accidents lead to cost savings as well as confidence in the workforce.
Training costs are huge and make up a significant portion of a company's budget. Every time a new person joins, a lot of time is invested in providing training.
In the conveyor production chain, since the operation is broken down into smaller tasks, it is easy to train new people faster for the specific job. You can use a less skilled workforce. The highly skilled workforce has higher wages, while the less skilled workforce is easy to train, easy to join, and easy to pay.
It was a challenge to modify production protocols. When there is a conveyor automation system in place, it is easy to implement fixed protocols for everything that gets done.
Consistent product quality can only be achieved when there is quality awareness in your production team. Conveyor automation systems help you and your team achieve production goals and quality standards. Quality is the result of unremitting efforts and unremitting consciousness.
Maintaining quality awareness within the team is essential. Working more efficiently, with fewer errors and fewer accidents boosts workforce confidence, leading to a perception of quality.
With conveyors at the production site, more space is utilized. That's because with conveyors everything is properly organized.
Easily maintain all the standards required by different industries such as food manufacturing and pharmaceuticals. Because conveyors are easy to design for a clean and hygienic environment.
Production loss is a huge cost for the business. There are many reasons for production loss. But fixed protocols, expert skills to do the job comfortably help to avoid damage to production.
Branding has always been a challenge for small business owners. Social media and advertising won't create a "brand" unless you have consistent product quality.
Once your product reaches the customer, it will deliver the same experience every time. It will bring the same buying feeling every time and everywhere. Products with inappropriate packaging and quality will worsen this experience and destroy customer expectations. Conveyor automation systems help you improve customer brand loyalty.
What is a conveyor system?
Conveyor belts that move materials from place A to place B are a very old conveyor concept. There are many advancements in conveyors, along with PLCs and Sensors. It is beyond imagination when using IOT - Internet of Things. There are many different conveyor systems, and one chooses it depending on the application and expertise in the particular field.
Here are some basic types of conveyor systems:
- Flat conveyor
- Gravity roller conveyor
- Motorized or motorized roller conveyors
- Spiral conveyor
- Traction chain conveyor
- Screw conveyor
- Overhead conveyor system
What is the difference between different conveyor systems?
A conveying system is a mechanical component designed to move product with or without an external power source or with little effort by the workforce. Conveyor belts usually have an electric motor (Except for gravity roller conveyors), which drives the vehicle in the conveyor. Then the vehicle moves your parts, components, carton boxes. The media in the conveyor varies depending on the type of conveyor.
- Roller conveyor whose vehicle is Roller.
- Screw Conveyor whose vehicle is Screw.
- Traction chain conveyor whose vehicle is a traction chain
- The rest is the structure and the media rack, and overall the conveyor.

Below we take a look at the advantages and benefits of conveyor systems
1 - Saving manpower cost
This way, every big job is broken down into small activities. Thus, you know whether you need one or not. If any person is delayed on a job, you need to reconsider whether the job is complicated and time consuming or not done properly.
Conveyor installation reduces and optimizes the actual workforce required for your work. If an operation in the chain is done faster, you can reduce the number of people there. If a task is becoming a bottleneck, you can either increase the workforce at that job or decrease the speed of the entire line. You can determine the optimal workforce for your needs. If there is mass production, the optimal quantity can be determined and production planning can be done.
Reduced manpower results in significant savings in monitoring costs and record keeping costs. It would help to use these resources in some other place of need.
2 - Faster speed
One person in the sequence is asked to perform a repetitive task. This leads to faster speeds over time people gain expertise in doing that task faster. Everyone in the production chain feels comfortable working with the defined task. It leads to better coordination, teamwork and increased throughput with consistent quality.
3 - Working Ergonomics, Mistakes & Accidents
Working ergonomics ensures that the person has a comfortable operation. When one person does the same task over and over again, fewer mistakes are made. Fewer workplace injuries and accidents lead to cost savings as well as confidence in the workforce.
4 - Saving training costs and employing semi-skilled manpower
Training costs are huge and make up a significant portion of a company's budget. Every time a new person joins, a lot of time is invested in providing training.
In the conveyor production chain, since the operation is broken down into smaller tasks, it is easy to train new people faster for the specific job. You can use a less skilled workforce. The highly skilled workforce has higher wages, while the less skilled workforce is easy to train, easy to join, and easy to pay.
5 - Fixed Protocol
It was a challenge to modify production protocols. When there is a conveyor automation system in place, it is easy to implement fixed protocols for everything that gets done.
6 - Achieve production target with consistent quality
Consistent product quality can only be achieved when there is quality awareness in your production team. Conveyor automation systems help you and your team achieve production goals and quality standards. Quality is the result of unremitting efforts and unremitting consciousness.
Maintaining quality awareness within the team is essential. Working more efficiently, with fewer errors and fewer accidents boosts workforce confidence, leading to a perception of quality.
7 - Efficient use of space
With conveyors at the production site, more space is utilized. That's because with conveyors everything is properly organized.
8 - Maintain Hygiene Standards
Easily maintain all the standards required by different industries such as food manufacturing and pharmaceuticals. Because conveyors are easy to design for a clean and hygienic environment.
9 - Avoid production damage
Production loss is a huge cost for the business. There are many reasons for production loss. But fixed protocols, expert skills to do the job comfortably help to avoid damage to production.
10 - Increase brand loyalty
Branding has always been a challenge for small business owners. Social media and advertising won't create a "brand" unless you have consistent product quality.
Once your product reaches the customer, it will deliver the same experience every time. It will bring the same buying feeling every time and everywhere. Products with inappropriate packaging and quality will worsen this experience and destroy customer expectations. Conveyor automation systems help you improve customer brand loyalty.