Increase safety and efficiency with overhead conveyor systems

02-04-2022 564

An overhead conveyor system consists of a series of wheels, belts, chains or rollers that move a certain material in a predetermined route.

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An overhead conveyor system is a piece of industrial equipment that continuously transports material on a rail suspended from the ceiling of a facility. Available in a wide range of shapes, sizes and weights, it moves material in a fixed path with a level of efficiency and reliability most other handling solutions can't match.

An overhead conveyor system consists of a series of wheels, belts, chains or rollers that move a certain material in a predetermined route. Usually encased in a support frame, these mechanisms collectively form the groove through which the material is transported. The rails themselves can be lined with automated production equipment so that the material can be assembled or handled as needed as it moves through the facility.
 
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Popular types of overhead conveyors


The most popular models of overhead conveyors include:

•     Single rail conveyors are ideal for light loads. Due to their relatively small size and simple design, they can move light loads at a rapid rate through a facility while saving space and minimizing maintenance costs.

•     Electric conveyors can be configured for almost any industrial process. These conveyors use a custom rail system to maximize operational flexibility.

•     Reverse floor conveyors regularly power assembly lines and processing centers. Placed on the ground below production equipment, they take up less space than traditional floor conveyors while still transporting materials to wherever they are needed.
 

Industries and applications of overhead conveyors


A safe, efficient overhead conveyor system can dramatically boost the efficiency and productivity of most manufacturing processes. Today, custom overhead conveyors can be found in a wide range of industries, including:

• Automotive engineering, especially bodywork, painting and assembly

• Aerospace manufacturing

• Canning and bottling

• Food service production

• Mail, shipping, parcels and logistics

• Packaging

• Chemicals and pharmaceuticals

• Manufacture of tools and industry

• Retail, including supermarkets

• Transport and baggage management
 

Benefits and advantages of overhead conveyors


Overhead conveyor systems offer unparalleled convenience, allowing users to efficiently automate production processes. However, dedicated conveyor technology elevates the modern workplace on several additional levels. Some of the advantages of a well-designed overhead conveyor include:
 

1 - Increase safety:

Bulky, difficult, or fast-moving loads can overcome hazards handled by humans with conveyors. These systems are clean, centralized and efficient, eliminating the potential for injury when moving individual loads by hand.
 

2 - Perfect fit:

With the wide variety of overhead conveyor styles currently on the market, manufacturers can find a conveyor system that fits their needs. Since most conveyor systems are built with modular components, they can be tailored to most tasks and functions, and replacement parts are easily procured. when needed.
 

3 - Optimize space

Because it is suspended from the ceiling of the facility, an overhead conveyor allows employees to move more freely within it. It also creates space for other essential functions, from storage to quality control.
 

4 - Improve productivity

Since an overhead conveyor system transports ingredients and products to wherever they are needed without the need for human guidance, it ensures that a company's employees can focus on their work without interruption. As a result, it can enhance the efficiency of the entire workforce.

Overhead conveyors offer many benefits over traditional alternatives such as belt conveyors. Economical yet highly productive, they allow users to streamline their production processes, better protect their workforce, and make full use of their workspace. In the process, they can provide any company with an essential competitive advantage.
 

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