Reasons to replace old conveyors today
02-04-2022 446
The system can be the lifeblood of warehouse operations, so relying on an old system can start to cost more than replacing it.
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Conveyor systems are typically built for durability and extended service life. With consideration of certain factors such as product type and usage rate, conveyor belts can run for many years and provide an excellent return on investment. However, ROI decreases and the conveyor starts to cost more than it's worth if it lasts too long. The system can be the lifeblood of warehouse operations, so relying on an old system can start to cost more than replacing it.
It's time to rethink an underperforming system. There are signs to look for when you suspect your system is affecting your overall efficiency and bottom line.
You may be forced onto a new conveyor belt due to circumstances. You cannot decide when there is a major change in operations, a serious equipment failure, or other circumstances that force you to replace your conveyor. Any time frame or plan you've considered could be rendered irrelevant by something as simple as a product design change that no longer works with your conveyor system. You may experience safety and regulatory issues that require changes.
While regularly scheduled maintenance is an important factor in keeping equipment running at peak performance, an increase in unscheduled repairs leads to increased costs and downtime for a company. basis.
Jammed rollers, squealing chains, premature belt failure are all kinds of recurring problems that an old system can create. On their own, they can be simple annoyances, but as they start to add up every year, you may want to make a change. When you're forced to repair your conveyor belt too often, it's time to consider upgrading.
It is always necessary to have spare conveyor spare parts to keep your system running smoothly, but for older systems, certain inconveniences arise. A common scenario is that a manufacturer begins to discard equipment and parts, which makes it very difficult to find the right parts for scheduled or unscheduled maintenance issues. Another factor is the cost of those parts over time. You may still be able to find the parts you need, but they can become so uncommon that prices are currently very high and delivery times are too high.
An important consideration is what you lose by keeping that old system. The lack of current technologies can cost you an opportunity cost. As the rate of only updates and improvements gets faster and farther, there are more and more efficient ways to do things that save time and money in the long run.
For example, by upgrading to an E24 powered roller system, you can reduce your energy costs and reduce overall costs, not to mention peace of mind when it comes to maintenance. Embracing alternative new technologies is something you should consider.
The market is always changing and moving forward, and your current industry may require new order configurations. These new opportunities may also require new ways of production and distribution. Unexpectedly and clinging to an old configuration can cause your operations to lag and also create opportunity costs that exceed those of the right system.
One important way this can affect operations is if orders need to be aggregated differently due to shipping fees, shipping regulations, product changes, etc. The legacy system may require inefficient on-line processing, more manpower, or slower operational efficiency if not reconfigured to meet these needs.
The implementation of material handling systems presents a huge opportunity for many manufacturers.
When you make capital expenditures, you must understand your return on investment before requesting a purchase. In fact, a reasonably clear vision of ROI before first asking for a device recommendation. While this can be a complex and time-consuming project, it's not as difficult as you might imagine.
Material handling systems can be expensive. Only by analyzing total cost of ownership can we truly understand our investments.
Slow systems can affect production. Delayed systems also increase costs, delay shipments and jeopardize deadlines. Conveyor system outages can take a toll on your customer relationships.
Improving your facility by upgrading or replacing your conveyors will enhance processes and save money. With increased productivity, you can quickly recoup your investment and improve your company's bottom line.
It's time for all conveyors, but by looking for the right warning signs, you can replace your old system and reap future benefits.
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Reasons to replace old conveyors today:
It's time to rethink an underperforming system. There are signs to look for when you suspect your system is affecting your overall efficiency and bottom line.
- Sometimes you don't have a choice
You may be forced onto a new conveyor belt due to circumstances. You cannot decide when there is a major change in operations, a serious equipment failure, or other circumstances that force you to replace your conveyor. Any time frame or plan you've considered could be rendered irrelevant by something as simple as a product design change that no longer works with your conveyor system. You may experience safety and regulatory issues that require changes.
- Equipment becomes a source of continuous repair and maintenance
While regularly scheduled maintenance is an important factor in keeping equipment running at peak performance, an increase in unscheduled repairs leads to increased costs and downtime for a company. basis.
Jammed rollers, squealing chains, premature belt failure are all kinds of recurring problems that an old system can create. On their own, they can be simple annoyances, but as they start to add up every year, you may want to make a change. When you're forced to repair your conveyor belt too often, it's time to consider upgrading.

- Spare parts become hard to find
It is always necessary to have spare conveyor spare parts to keep your system running smoothly, but for older systems, certain inconveniences arise. A common scenario is that a manufacturer begins to discard equipment and parts, which makes it very difficult to find the right parts for scheduled or unscheduled maintenance issues. Another factor is the cost of those parts over time. You may still be able to find the parts you need, but they can become so uncommon that prices are currently very high and delivery times are too high.
- Technology can surpass you
An important consideration is what you lose by keeping that old system. The lack of current technologies can cost you an opportunity cost. As the rate of only updates and improvements gets faster and farther, there are more and more efficient ways to do things that save time and money in the long run.
- Energy consumption
For example, by upgrading to an E24 powered roller system, you can reduce your energy costs and reduce overall costs, not to mention peace of mind when it comes to maintenance. Embracing alternative new technologies is something you should consider.
- Opportunity came
The market is always changing and moving forward, and your current industry may require new order configurations. These new opportunities may also require new ways of production and distribution. Unexpectedly and clinging to an old configuration can cause your operations to lag and also create opportunity costs that exceed those of the right system.
One important way this can affect operations is if orders need to be aggregated differently due to shipping fees, shipping regulations, product changes, etc. The legacy system may require inefficient on-line processing, more manpower, or slower operational efficiency if not reconfigured to meet these needs.
Considerations when adding a conveyor system
The implementation of material handling systems presents a huge opportunity for many manufacturers.
When you make capital expenditures, you must understand your return on investment before requesting a purchase. In fact, a reasonably clear vision of ROI before first asking for a device recommendation. While this can be a complex and time-consuming project, it's not as difficult as you might imagine.
- Consider ROI:
- Reduced workforce due to implementation of new equipment. This includes medical benefits, wages, and any costs associated with the employee.
- Product is damaged, not tracked, repeatedly rejected, lost or misread.
- Better throughput, increase production speed
- Turn around faster
- Reduce other, currently unused production equipment. Sell or rent to recoup the original purchase of new equipment.
- More efficient equipment often means more floors used for production or additional storage for growth
Material handling systems can be expensive. Only by analyzing total cost of ownership can we truly understand our investments.
Ending
Slow systems can affect production. Delayed systems also increase costs, delay shipments and jeopardize deadlines. Conveyor system outages can take a toll on your customer relationships.
Improving your facility by upgrading or replacing your conveyors will enhance processes and save money. With increased productivity, you can quickly recoup your investment and improve your company's bottom line.
It's time for all conveyors, but by looking for the right warning signs, you can replace your old system and reap future benefits.
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- High performance parcel handling conveyor solutions
- Conveyor market will grow in 2021