Tips for maintaining efficient conveyor belts correctly

03-04-2022 413

Conveyor maintenance is important for a product line. If you proactively check the operation of your conveyor belt and prepare to deal with problems, your operation will go smoothly.

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Conveyor maintenance is important for a product line. If you proactively check the operation of your conveyor belt and prepare to deal with problems, your operation will go smoothly.
 

These maintenance tips when taking care of your conveyor:

 

1 - Prepare for emergency repair


This is valuable for conveyors that you actively use throughout the day. Have an emergency repair plan in place by stocking up on equipment such as supplies so you can repair the tear quickly. It is also wise to have an action plan for production. Will you stop that line completely or can you move it somewhere else during the repair?
 

2 - Spare parts


You should also stock up on spare parts. Things like the sprocket, engine, and belt will need to be replaced over time. Keep them ready should any part failure arise.
 

3 - Monitor your conveyor life


How long does your conveyor typically last for your type of production? If you have a conveyor that doesn't meet that standard lifespan, it could be due to a manufacturing defect or even poor maintenance and care. If you know how long a conveyor belt lasts, you can be sure that you are actively taking care of it to support that longevity.
 
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4 - Use preventive maintenance


The best way to avoid fatal failure is to follow the steps listed above. Following these tips can improve the life of your conveyor belt and help you avoid bigger problems, ultimately making your line more efficient.
 

5 - Document Hold


Take note of any repairs you perform and regularly document the state of parts in the conveyor diagram. If a more serious problem occurs, you can access these notes to see repairs you've made in the past and whether your belts have failed over time.

Preventive maintenance is also a good practice, working with a professional technician for conveyor maintenance services to ensure that larger repairs are carried out correctly. Set up regular maintenance with a professional so they can fill in the gaps in your actions.
 
 

Safe conveyor maintenance


While not inherently dangerous like many other heavy machinery and equipment, conveyor belts are still capable of serious damage if the right safety measures are not taken. If you or any member of your team is about to begin maintenance work, note these key safety precautions before you begin.
 

1 - Turn off the conveyor


Do not perform conveyor system maintenance while in use. Doing so will be a good way to avoid crushing or breaking your finger if your finger gets caught in the machine. Even more dangerous is the current that powers the conveyor. To avoid problems with dangers like these, take extra precautions. Be safe and make sure everything is off before you start maintenance.
 

2. Don't take on more than you can handle


The amount of electricity required to power a conveyor system cannot be taken lightly. That kind of power can do serious damage, especially if you're inexperienced and especially unsure of what you're doing. If you begin to suspect that the problem is with the conveyor, you should call a professional maintenance team. While this may seem more complicated, you're better off safe than ending up severely damaging your system or endangering yourself or your employees.
 

Ending


Various important parts and components in any conveyor such as structure (frame), working set, pulley, belt, control system and receiving system. Each affects the reliability, performance and operation of the conveyor belt.

Conveyor maintenance needs to be done to avoid problems while operating the conveyor. A well-executed scheduled maintenance plan can extend the life of your conveyors, make them more reliable, and help prevent costly downtime.

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