Why regular maintenance is important for your conveyor system
31-03-2022 428
Conveyor belts must be maintained regularly to save huge costs related to occupational health and safety issues, total system failures and unexpected shutdowns.
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Sometimes you can overlook the importance of regular maintenance of your conveyor system. From the small-scale operations to the most complex of systems handling hundreds of thousands of tons of material, constant and consistent maintenance is a surefire way to extend the life of any conveyor and its components. it.
We list the main reasons why regular maintenance is required for huge cost savings related to occupational health and safety issues, total system failures and unexpected shutdowns.
Regular maintenance ensures your entire conveyor system and its specific components remain in good condition. Neglecting overall maintenance will inevitably lead to the cost of replacing worn and damaged equipment that is hard to avoid.
There are many methods that can be applied to a conveyor part to reduce the rate of wear and prolong its life. Ensuring that your equipment is working as it should will also help avoid unnecessary wear and tear. Rearranging, adjusting and recalibrating equipment to recommended operating points can reduce wear rates. This is especially true in the case of misaligned belts, which can lead to further wear and damage to the belt if not rectified immediately. However, for these measures to be effectively applied, regular maintenance practice is required to identify these high wear spots first.
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The stone inserts between the belt and the roller, if not noticed, will cause damage to the belt and roller. Potential and current problems that can and will lead to unexpected and costly downtime can be identified through ongoing, frequent, and thorough maintenance.
Small problems now can lead to bigger problems later. For example, a small rock caught between the rollers and the belt causes belt wear. Conveyor belt wear is unnecessary and can potentially lead to hundreds of thousands of additional maintenance costs.
In addition to identifying potential problems, regular maintenance can also become an opportunity to identify areas that can be optimized for better efficiency. If the conveyor system is clean and free of obstructions, routine maintenance can identify areas that need improvement.
It should be stated that a conveyor belt that is maintained in good working order is less likely to present occupational health and safety hazards to personnel working with or around the operation. Employees involved in maintenance periodically and continuously will also be more familiar and experienced in identifying potential and existing problems.
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We list the main reasons why regular maintenance is required for huge cost savings related to occupational health and safety issues, total system failures and unexpected shutdowns.
1. Keep the device in good condition
Regular maintenance ensures your entire conveyor system and its specific components remain in good condition. Neglecting overall maintenance will inevitably lead to the cost of replacing worn and damaged equipment that is hard to avoid.
2. Reduce the wear rate of equipment as much as possible
There are many methods that can be applied to a conveyor part to reduce the rate of wear and prolong its life. Ensuring that your equipment is working as it should will also help avoid unnecessary wear and tear. Rearranging, adjusting and recalibrating equipment to recommended operating points can reduce wear rates. This is especially true in the case of misaligned belts, which can lead to further wear and damage to the belt if not rectified immediately. However, for these measures to be effectively applied, regular maintenance practice is required to identify these high wear spots first.
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3. Identify potential and existing problems
The stone inserts between the belt and the roller, if not noticed, will cause damage to the belt and roller. Potential and current problems that can and will lead to unexpected and costly downtime can be identified through ongoing, frequent, and thorough maintenance.
Small problems now can lead to bigger problems later. For example, a small rock caught between the rollers and the belt causes belt wear. Conveyor belt wear is unnecessary and can potentially lead to hundreds of thousands of additional maintenance costs.
4. Create opportunities to increase efficiency and optimize
In addition to identifying potential problems, regular maintenance can also become an opportunity to identify areas that can be optimized for better efficiency. If the conveyor system is clean and free of obstructions, routine maintenance can identify areas that need improvement.
5. Improve occupational safety and health
It should be stated that a conveyor belt that is maintained in good working order is less likely to present occupational health and safety hazards to personnel working with or around the operation. Employees involved in maintenance periodically and continuously will also be more familiar and experienced in identifying potential and existing problems.
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